Case Study 1

High Temperature for Surface Treatment Applications – Plating and Phosphating

  • Customer – A leading auto component manufacturer
  • Application– Surface Cleaning
  • Hot water requirement–
    • Plating-7pre-treatment tanks, and each tank to be maintained at 70-75DegC
    • Phosphating–4pre-treatment tanks, each tank to be maintained at 80-85DegC
  • Source of heat replaced– Kerosene (SKO) Boiler consuming around 400Ltrs of SKO per day
  • Financial Model Innovation– Energy Services Performance Contracting (ESCO)

1a. Plating Shop –Performance Comparison

1b. Phosphating Shop – Performance Comparison

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